High quality Mango Paste Processing Line Energy Saving Safety Control For Operators
Aapplication
Shanghai Gofun machinery company offers all kinds of mango processing line.The raw material can be fresh mango, mango concentrate juice, etc. And the final product can be mango paste, mango juice, mango juice drink, mango powder, etc. For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
End Products
Description
| Raw material |
Fresh mango |
| End product |
Paste, pulp, puree, concentrated juice, clear juice, cloudy juice, dried mango |
| Processing capacity |
From 60 tons/day to 2000 tons/day |
| End package |
Aseptic bag, metal can, glass bottle, PET bottle, and etc |
Advantages
1. high effective
2. water saving
3. high extracting rate
4. safety quality control for final product
5. safety control for operators, etc.
Flowchart
Mango Paste/Puree Processing Line
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTONING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Discharge platform
When fresh mango come, normally with big truck, if discharge with human, it would be very difficult. So we design the discharge platform and use water gun to discharge fresh mango from truck, also use water to delivery fresh mango to processing line. And there is another function of the discharge platform, it can pre-wash fresh mango before processing.
Conveyor
This machine is used to delivery fresh mango from outside the building to inside.
Washing
Before crushing, need to washing fresh mango carefully. For washing we can use bubble washing machine and spray washing machine together. If the washing requirement is high, can add more stages of washing. Also for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning. After bubble washing machine, will use brush and spray washing machine to make the fresh mango cleaner.
Sorting
After washing, the surface of mango is clean, we can check the situation of all the mango by eye. And sort out the bad mango by human.
Destoner
The mango destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores are fully cleaned. The cores will be sent outside factory, and the pulp will be pumped to next step.
Preheating
The pre-heater is used to heat the product after destoner, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and testing for final mango paste.
Pulper and refiner
This machine is also running with speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for first stage the screen would be bigger, and for second stage the screen would be smaller.
Evaporating
Vacuum Evaporator is used for concentrating the mango paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator. Because it’s under vacuum and low temperature, so the test and nutrients would be protected as much as possible. And right now we get the mango paste.
Sterilizing
For mango paste we use tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine we will heat the mango paste to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately. Like this way also can protect the test and nutrients of mango paste as much as possible.
Aseptic Filling
The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic.
Company Information
Shanghai Gofun machinery company can offer the turn-key solution for different fruits juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity from 60 tons to 1500 tons and customizations including plant construction, equipment manufacturing, installation, commissioning and production; provide the most optimized implementation plan.Gofun Company provides the turn-key solution for not only the tomato paste production line but also the processing lines for many kinds of fruits & vegetables, like apples, pears, plums, coconuts, mulberries, ect., and has received widespread praises from customers from both the domestic and overseas. Our machines have already been exported to all over the world including the Asian countries, African countries, South American countries and even European countries.
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