Industrial NFC apple juice production machinery HPP juice processing apple beverage
Description
Apple and pear processing lines can produce from fresh apple and pear to different kinds of the final products. The final product can be clear juice, cloudy juice, beverage, puree, jam, and etc. For the package, it can be aseptic bags, sachet, stand-up pouch, metal can, PP container, PET bottle, glass bottle, gable top, etc. All kinds of apple and pear products are very popular all over the world.
Shanghai Gofun could provide all of the necessary apple/pear juice processing machines to achieve quality products at a controlled cost. Gofun belt-press extractor could help to produce good quality fruit/vegetable juice with high juice yield and low sediment content. An electronic monitoring and control system has been designed to make operation easy and reliable. Gofun offers comprehensive engineering services, installation supervision, commissioning support, and operator training to help workers make proper operation with all the high-tech machines and to finish the complete fruit production.
| Raw material | Fresh apple & pear |
| End product | Cloudy juice, clear juice, pulper, concentrate juice |
| Processing capacity | From 20 T/day to 1500 T/day |
| Efficient input | 75% raw fruit (25% as waste, peels and seeds) |
| Fruit consistency | 10-12Brix |
| Product consistency | 70~72Brix for concentrated juice |
| End package | Aseptic bag, metal can, glass bottle, PET bottle, etc. |
Description
A- Bucket Elevator
- Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
- Running stably with low noise, the speed can be adjusted by the transducer.
- Anti-corrosive bearings, double sides seal.
B- Bubble Washing Machine
- Used to wash fresh tomato, strawberry, mango, etc.
- The special design of surfing and bubbling ensures a thorough cleaning and lessening the damage to the fruit as well.
- Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberries, apples, mango, etc.
C- Pulping &Refining
- The unit can peel, pulp, and refine fruits together.
- The aperture of the pulping screen can be adjustable (change) based on the customer's requirement.
- Incorporated Italian technology, high-quality stainless steel material in contact with fruit material.
D- Belt press extractor
- Widely used in extracting and dehydrating many kinds of acinus, pip fruits, and vegetables.
- The unit adopts advanced technology, big press, and high efficiency, high degree of automatic, easy to operate and maintains.
- The extraction rate can get about 70% (based on raw material)
- Low investment and high efficiency
E- Pre-heater
- To inactivate the enzyme and protect the color of the paste
- Auto temperature control and the out temperature is adjustable
- Multi-tubular structure with end cover
- If the effect of preheating and extinguish the enzyme failed or is not enough, the product can return to the tube again automatically.
F- Evaporator
- Adjustable and controllable direct contact heat treatment units.
- Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
- The special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
- The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
- The efficient design of separators.
- Multiple effect arrangement provides steam economy.
G- Tube in tube sterilizer
- The unit consists of a product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves, and sensors, etc.
- Incorporated Italian technology and conform to Euro-standard
- Great heat exchange area, low energy consumption, and easy maintenance
- Adopt mirror welding tech and keep the smooth pipe joint
- Auto backtrack if not enough sterilization
- CIP and auto SIP are available together with the aseptic filler
- Liquid level and temp controlled in real-time
Advantages
The apple and pear processing line from Shanghai Gofun machinery company is running with high effective, water-saving, high extracting rate, safety quality control for the final product, safety control for operators, etc.
Company Information
Gofun Company provides the turn-key solution for not only the tomato paste production line but also the processing and packaging lines for apple, pear, peach, mango, and apricot, and other fruits & vegetables, and has received widespread praises from customers in both the domestic and overseas markets. The machines have already been exported all over the world including Asian countries, African countries, South American countries, and even European and American countries. Gofun Company aims to create outstanding food machinery and contribute to the world's agricultural industry. We sincerely committed ourselves to a brilliant prospect and mutual benefit relationship with all of the people and friends from Worldwide!
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