Water-Saving And Energy-Saving Turnkey Project Of Apple Jam Production Line
Product description of the apple processing line
The apple processing line is a specialized system designed to efficiently process fresh apples and transform them into various types of finished products. This versatile production line enables the creation of popular apple-based products such as apple juice, apple sauce, apple puree, apple slices, apple cider, and apple pies.
The apple processing line consists of several essential components that work together to handle large quantities of apples and ensure optimal quality throughout the production process. Let's explore the key stages of the process:
- Apple Receiving and Washing System: This system involves the collection and inspection of fresh apples to ensure their quality. The apples are thoroughly washed to remove any dirt, debris, or residues.
- Sorting and Grading System: The apples are sorted based on their size, color, and ripeness. This ensures that only high-quality apples proceed to the next stage of processing.
- Apple Peeling and Coring System: In this stage, the apples are peeled and cored to remove the skin and core, making them ready for further processing.
- Cutting and Slicing System: The peeled and cored apples can be sliced or cut into various shapes and sizes, depending on the desired final product, such as apple slices for snacks or apple pie filling.
- Apple Pressing and Extraction System: This system is used to extract the juice from the apples. The apples are pressed or crushed, and the resulting juice is collected and separated from the pulp.
- Filtering and Clarification System: The apple juice goes through a filtration process to remove any remaining solids or impurities, resulting in a clear and pure apple juice.
- Pasteurization and Preservation System: The apple juice is pasteurized to eliminate harmful bacteria and microorganisms, ensuring its safety and extending its shelf life.
- Concentration System: Some apple products, such as apple concentrate or apple puree, require the removal of water to intensify the flavor and increase the product's shelf stability. This is achieved through a concentration process.
- Packaging and Filling System: The final apple products are packaged into containers such as bottles, cans, pouches, or jars. The packaging ensures proper sealing and preservation, maintaining the freshness and quality of the apple products.
Gofun can not only provide apple processing equipment for your factory, but also provide a complete A to Z solution, including:
- technical advice
- Designing custom solutions
- Equipment manufacturing
- Installation, commissioning and onsite training
- 1 year warranty after sale
- Lifetime service
- package design and supply
Main parameters of the apple production line
| Product name: | One-stop solution for apple processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh apple |
| End product: | apple pulp, apple puree, apple juice, apple jam, dry apple and etc. |
| Final product Brix: | 10%~12% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Final products & Package types for the apple project
Shanghai Gofun machinery company offers all kinds of apple processing line.
The raw materials are fresh apples, apple juice, etc., and the final products are apple paste, apple sauce, apple juice, apple powder, apple slices, etc.
Apple Juice: Apples are washed, crushed, and pressed to extract their juice. The juice is then filtered, pasteurized, and packaged into bottles or cartons. It can be consumed as a refreshing beverage or used as an ingredient in various food and beverage products.
Apple Sauce: Apples are peeled, cored, and cooked until they reach a soft consistency. The cooked apples are then blended or mashed to create a smooth sauce. Sugar or other ingredients may be added for flavor enhancement. Apple sauce is commonly used as a condiment, ingredient in recipes, or as a topping for desserts.
Dried Apple Slices: Apples are sliced into thin pieces and then dehydrated through methods such as air drying or using specialized drying equipment. The moisture is removed, resulting in preserved apple slices with an extended shelf life. Dried apple slices can be consumed as a healthy snack or used in baking, cereals, or trail mixes.
Apple Pie Fillings: Apples are peeled, cored, and sliced before being cooked with sugar, spices, and sometimes thickening agents to create a sweet and flavorful filling for apple pies. The filling is then packaged into containers or cans, ready to be used in pie-making or other baked goods.
Final packaging includes aseptic bags, metal boxes, sachets, stand-up sachets, PP containers, glass jars, PET bottles, gable tops, etc.
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Water Saving Energy Saving Apple Jam Production Line Turnkey Project Images
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