Mango processing production lines can be used to make a variety of products, such as mango juice, mango sauce, dried mango, mango jelly, etc. These products can find applications in different markets to meet the tastes and needs of consumers.
Mango juice production lines usually include the following key process steps and equipment:
- Cleaning and Peeling: Mangoes undergo a cleaning process to eliminate surface impurities before entering the production line. Occasionally, peeling is necessary to ensure the cleanliness of the pulp.
- Cutting and Pitting: The sanitized mangoes are sliced into segments, with the pits removed to prepare for subsequent processing stages.
- Crushing and Mixing: The mango segments are crushed and blended to disintegrate the pulp and achieve uniform mixing.
- Soaking and Extraction: At times, the mango segments are soaked to enhance juice extraction and flavor concentration.
- Filtration and Sweetening: The extracted juice undergoes filtration to eliminate solid residues. Following this, sweetening may be carried out to adjust sugar levels based on taste preferences.
- Pasteurization and Packaging: The final mango juice undergoes pasteurization to prolong its shelf life. Subsequently, it is packaged into bottles, cans, or pouches for distribution and consumption.
These process steps can be adjusted and optimized according to the scale and technical level of the production line to produce mango juice products with a strong taste and refreshing taste.
Gofun can not only provide tomato processing equipment for plants, but also provide a one-stop solution from A to Z. This includes:
- Technical consultation
- customized proposal design
- Equipment manufacturing
- On-site installation testing and training
- 1 year after-sales warranty
- Lifetime service
- Package design and purchase
Main parameters of the mango production line
| Product name: | One-stop solution for mango processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh mango |
| End product: | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final product Brix: | 14%~20% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for the mango project
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main features of the tomato processing line
For the past 16 years, Shanghai Gofun Machinery Company has been a leading manufacturer of mango processing lines, which have been our primary focus and flagship product. Our expertise and dedication have enabled us to export our machines to more than 20 countries, serving food manufacturers worldwide. We are steadfast in our commitment to providing top-notch equipment and services, ensuring the highest quality standards for our valued customers in the food industry.
- Our fresh fruit production capacity is highly flexible, ranging from 60 tons/day to 1500 tons/day, allowing us to accommodate a diverse range of production requirements.
- The sugar content of the final tomato paste can be personalized to align with the specific preferences of our clients, ensuring their utmost satisfaction.
- To maintain the freshness, durability, and cost efficiency of our mango paste and similar products during shipping and storage, we meticulously package them in sterilized bags and drums. This packaging approach permits storage at room temperature for up to 2 years, guaranteeing product quality and convenience.
- We prioritize food safety and cleanliness by employing food-grade materials such as SUS304 or SUS316 in the construction of our processing lines. These materials adhere to stringent food safety standards, ensuring the safety and appropriateness of our equipment for food processing.
- In addition to sterilization bag filling, we offer a diverse array of packaging choices including metal cans, sachets, stand-up pouches, glass bottles, PET/PP containers, and more, enabling clients to select the most suitable packaging for their products and markets.
- We procure essential components from reputable global brands to ensure top-notch quality and dependability. For instance, Spirax Sarco supplies our steam valves, while Siemens provides our PLC systems, ensuring exceptional performance.
- Our production line is compact, scientifically optimized, and engineered for reliability, high productivity, and energy efficiency. We concentrate on reducing steam consumption to enhance resource efficiency and sustainability.
- Our production line operation prioritizes user-friendliness and safety, featuring dedicated feeding and maintenance platforms to safeguard operator well-being during operations.
- In addition to our standard mango processing line, we offer tailored processing lines for various fruits and vegetables. This allows us to manufacture a broad array of products customized to meet our clients' distinct requirements, including juices, pulps, concentrates, powders, jams, vinegars, wines, and more.
- We promote environmentally friendly waste management by converting production line waste into fertilizer, championing sustainability and lessening our ecological footprint.
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.
2. Elevator
This machine is used to deliver fresh mango from outside the building to inside.
3. Washing
Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.
4. Sorting
After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.
5. Destoning
Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
9. Sterilizing
In our mango processing line, we prioritize the safety and quality of the mango pulp puree. To achieve this, we employ a tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the flexibility of adjustable sterilization temperature and retention time, catering to the specific requirements of different products. The entire system is equipped with programmable control, facilitating precise control and automation of the sterilization process. As a result, we can consistently and reliably sterilize the mango pulp puree, ensuring its safety and extending its shelf life.
10. Aseptic Filling
The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.
To ensure security and product integrity, the machine incorporates multiple safety measures. Mirror welding technology is employed to guarantee clean and seamless weld lines. An independent control panel enables precise control and monitoring of the filling process. The machine can be integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems, further enhancing sterilization capabilities. Additionally, the machine offers easy adjustability to accommodate different capacities and sizes of aseptic bags, providing flexibility in production requirements.
11. Storage or go blending
The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments. Whether it is directly stored or used as a key component in the production of tomato-based sauces, the high-quality finished product ensures the development of delicious and flavorful tomato sauce or ketchup.
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Powerful 7.5kw Automatic Mango Juice Production Line For Mango Processing Factory SUS304 Images
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