Fully Automatic Mango Juice Production Line With Daily Processing Capacity Of 1000 Tons

Product description of the mango processing line

Mango juice production lines usually include the following key process steps and equipment:

• Cleaning and peeling: Mangoes need to be cleaned before entering the production line to remove surface dirt. Sometimes peeling is also required to ensure the purity of the pulp.
• Cutting and pitting: The cleaned mangoes are cut into blocks and the pits are removed in preparation for subsequent processing.
• Crushing and blending: The mango blocks are crushed and blended to break up the pulp and mix it evenly.
• Soaking and extraction: Sometimes the mango blocks are soaked to extract more juice and flavor.
• Filtering and saccharification: The juice is filtered to remove solid particles, and then saccharification may be performed to add sugar according to taste requirements.
• Sterilization and packaging: The final mango juice needs to be sterilized to extend the shelf life and then packed into bottles, cans or packaging bags.

These process steps can be adjusted and optimized according to the scale and technical level of the production line to produce mango juice products with a strong taste and refreshing taste.

Gofun can not only provide tomato processing equipment for plants, but also provide a one-stop solution from A to Z. This includes:

• Technical consultation
• customized proposal design
• Equipment manufacturing
• On-site installation testing and training
• 1 year after-sales warranty
• Lifetime service
• Package design and purchase

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

For the past 16 years, Shanghai Gofun Machinery Company has been a leading manufacturer of mango processing lines, which have been our primary focus and flagship product. Our expertise and dedication have enabled us to export our machines to more than 20 countries, serving food manufacturers worldwide. We are steadfast in our commitment to providing top-notch equipment and services, ensuring the highest quality standards for our valued customers in the food industry.

• Our fresh fruit production capacity is highly adjustable, ranging from 60 tons/day to 1500 tons/day, enabling us to meet a variety of production needs.
• The brix level of the final tomato paste can be customized to meet the specific preferences of our customers, ensuring their satisfaction.
• To preserve product freshness, longevity, and cost-effectiveness during transportation and storage, we carefully package our mango paste and similar products in sterilized bags and drums. This packaging method allows for room temperature storage for up to 2 years, ensuring product quality and convenience.
• We prioritize food safety and hygiene by using food-grade materials like SUS304 or SUS316 in constructing our processing lines. These materials meet high food safety standards, guaranteeing the safety and suitability of our equipment for food production.
• Apart from sterilization bag filling, we provide a wide range of packaging options including metal cans, sachets, standing pouches, glass bottles, PET/PP containers, and more, allowing customers to choose the best packaging for their products and markets.
• We source key components from reputable international brands to ensure top quality and reliability. For example, Spirax Sarco supplies our steam valves, and Siemens provides our PLC systems, ensuring superior performance.
• Our production line is compact, scientifically optimized, and designed for stability, high efficiency, and energy savings. We focus on minimizing steam consumption to maximize resource efficiency and sustainability.
• The operation of our production line is user-friendly and safety-focused, with dedicated feeding and maintenance platforms to ensure operator well-being during tasks.
• In addition to our standard mango processing line, we offer customized processing lines for various fruits and vegetables. This enables us to produce a wide range of products tailored to our clients' unique needs, including juice, pulp, concentrates, powders, jams, vinegar, wine, and more.
• We practice environmentally friendly waste management by converting production line waste into fertilizer, promoting sustainability and reducing our environmental impact.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.

4. Sorting

After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.

5. Destoning

Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

In our mango processing line, we prioritize the safety and quality of the mango pulp puree. To achieve this, we employ a tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the flexibility of adjustable sterilization temperature and retention time, catering to the specific requirements of different products. The entire system is equipped with programmable control, facilitating precise control and automation of the sterilization process. As a result, we can consistently and reliably sterilize the mango pulp puree, ensuring its safety and extending its shelf life.

10. Aseptic Filling

The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.

To ensure security and product integrity, the machine incorporates multiple safety measures. Mirror welding technology is employed to guarantee clean and seamless weld lines. An independent control panel enables precise control and monitoring of the filling process. The machine can be integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems, further enhancing sterilization capabilities. Additionally, the machine offers easy adjustability to accommodate different capacities and sizes of aseptic bags, providing flexibility in production requirements.

11. Storage or go blending

The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments. Whether it is directly stored or used as a key component in the production of tomato-based sauces, the high-quality finished product ensures the development of delicious and flavorful tomato sauce or ketchup.

Fully automatic Mango juice production line

Mango juice production line

1000 tons Mango juice production line

Fully Automatic Mango Juice Production Line With Daily Processing Capacity Of 1000 Tons Images