Description
Gofun Machinery is distinguished by its comprehensive pineapple processing line, enabling the production of a diverse range of end products derived from fresh pineapples. This line includes pineapple juice, concentrated juice, beverages, jam, dried pineapple, and various other items. The packaging options for these products are extensive, encompassing aseptic bags, sachets, stand-up pouches, metal cans, PP containers, PET bottles, glass bottles, capped bottles, and more.
Some of the most popular industrial pineapple processing production lines are:
1. Pineapple Juice Concentration Processing Line
2. Pineapple Juice Processing Line
3. Pineapple Beverage Processing Line
4. Dried Pineapple Processing Line
| Raw material |
Fresh pineapple |
| End product |
Concentrated juice or clear juice, beverage, jam, dried fruit, etc |
| Capacity |
3 tons / day -1500 tons / day, according to customer |
| Juice yield |
40~50% |
| Initial sugar content |
About 14% Brix |
| Terminal sugar content |
58-60 Brix |
| Product packaging |
Aseptic bag, glass bottle, PET bottle, Metal can and etc |
A pineapple juice production line typically includes multiple steps and equipment to produce and package fresh pineapple juice. Here are the steps and equipment a typical pineapple juice production line might include:
- Washing and peeling: The pineapples are washed and peeled before entering the production line.
- Cutting and coring: The washed pineapples are cut into chunks of appropriate size and the hard core is removed.
- Juicing: The cut pineapple chunks are fed into a juicer to extract fresh pineapple juice.
- Filtering: The squeezed pineapple juice is filtered to remove solid particles and fibers to ensure a smooth taste.
- Pasteurization (if necessary): Some production lines sterilize the pineapple juice at this step to extend its shelf life.
- Filling and packaging: The processed pineapple juice is filled into bottles, bags, or other containers, which are then sealed and packaged for sale.
- Labeling and finished product inspection: The packaged pineapple juice bottles are labeled and inspected to ensure that the product quality meets the standards.
The size and equipment of a pineapple juice production line will vary depending on production needs and scale, but will typically include the above steps to ensure a high-quality pineapple juice product.
Features
- The processing line accommodates a wide range of production capacities, ranging from 20 tons per day to 1500 tons per day, addressing diverse production requirements effectively.
- Designed to handle fruits with similar characteristics, the line offers flexibility in processing various fruit types.
- The automated disinfection control system ensures precise management of disinfection liquid concentration, heightening sterilization effectiveness, and regulating disinfection residue levels.
- By incorporating a tubular-type pasteurizer, pineapple output rates are enhanced, leading to improved production efficiency.
- The utilization of a high-efficiency belt juice extractor boosts juice extraction efficiency and yield, maximizing overall output.
- An automatic PLC-controlled production process reduces labor intensity, enhances production efficiency, and promotes energy conservation.
- Implementing low-temperature vacuum evaporation minimizes flavor substance and nutrient losses during processing, preserving the quality of the final product.
- Various energy recovery methods are adopted to improve energy utilization efficiency, significantly reducing production costs.
- Safety measures, including a UHT sterilizer and aseptic filling machine, protect food from bacterial contamination, ensuring product safety and extending shelf life.
- The incorporation of a self-contained CIP (clean-in-place) system across the production line reduces labor intensity, upholds high hygiene standards, and saves resources and time.
Flowchart
Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING
Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING
Our Services
Pre-Sales Support: At Shanghai Gofun Machinery Company, our team of specialized engineers excels in creating customized equipment lists tailored to the unique requirements, capacity needs, local voltage specifications, and workshop conditions of our clients. When designing the production process, we meticulously consider essential elements such as water supply, power availability, steam requirements, and other relevant factors to ensure seamless integration with our customers' operations.
Quality Assurance: Upholding the highest standards, all materials used in our equipment are meticulously crafted from premium SUS304 stainless steel.
On-Purchase Assistance: Each machine is carefully manufactured in strict accordance with contractual agreements and approved drawings. Upon receiving full payment, we optimize the shipping process to ensure prompt delivery. For international shipments, our machines are securely packaged in sturdy wooden crates, accompanied by detailed installation instructions.
Post-Purchase Support: Upon arrival at the buyer's facility, our team promptly coordinates the installation of the machines. We offer a one-year quality guarantee and are dedicated to providing ongoing support and service throughout the entire lifespan of the equipment.
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Highly-Productive Pineapple Processing Line for Juice Concentrate and More Images
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