Description
Gofun Machinery is distinguished for its comprehensive pineapple processing line, enabling the production of a variety of final products derived from fresh pineapples. This line includes pineapple juice, concentrated juice, beverages, jams, dried pineapple, and a range of other products. Packaging options for these items are extensive, encompassing aseptic bags, sachets, stand-up pouches, metal cans, PP containers, PET bottles, glass bottles, capped bottles, and more.
Some of the most popular industrial pineapple processing production lines are:
1. Pineapple Juice Concentration Processing Line
2. Pineapple Juice Processing Line
3. Pineapple Beverage Processing Line
4. Dried Pineapple Processing Line
| Raw material | Fresh pineapple |
| End product | Concentrated juice or clear juice, beverage, jam, dried fruit, etc |
| Capacity | 3 tons / day -1500 tons / day, according to customer |
| Juice yield | 40~50% |
| Initial sugar content | About 14% Brix |
| Terminal sugar content | 58-60 Brix |
| Product packaging | Aseptic bag, glass bottle, PET bottle, Metal can and etc |
A pineapple juice production line typically includes multiple steps and equipment to produce and package fresh pineapple juice. Here are the steps and equipment a typical pineapple juice production line might include:
- Washing and Peeling: The initial phase involves cleaning and peeling the pineapples before they enter the production line.
- Cutting and Coring: After washing, the pineapples are cut into appropriately sized pieces with the tough core removed.
- Juicing: The prepared pineapple chunks are fed into a juicer to extract fresh pineapple juice.
- Filtration: The extracted pineapple juice goes through a filtration process to remove solid particles and fibers, ensuring a smooth and refined flavor.
- Pasteurization (if necessary): In certain instances, the pineapple juice may undergo pasteurization at this point to extend its shelf life.
- Filling and Packaging: The processed pineapple juice is filled into bottles, bags, or other containers, which are then sealed and prepared for distribution.
- Labeling and Final Product Inspection: Packaged containers of pineapple juice are labeled and thoroughly inspected to confirm compliance with quality standards before being released for sale.
The size and equipment of a pineapple juice production line will vary depending on production needs and scale, but will typically include the above steps to ensure a high-quality pineapple juice product.
Features
- The processing line is adaptable to a wide range of production capacities, spanning from 20 tons per day to 1500 tons per day, effectively meeting diverse production requirements.
- Tailored to process fruits with similar characteristics, the line offers flexibility in handling various types of fruit.
- An automated disinfection control system ensures precise management of disinfection liquid concentration, enhancing sterilization effectiveness, and regulating disinfection residue levels.
- The integration of a tubular-type pasteurizer enhances pineapple output rates, leading to improved production efficiency.
- The use of a high-efficiency belt juice extractor increases juice extraction efficiency and yield, optimizing overall production output.
- An automatic PLC-controlled production process reduces labor intensity, boosts production efficiency, and promotes energy conservation.
- Low-temperature vacuum evaporation minimizes flavor substance and nutrient losses during processing, preserving the quality of the final product.
- Various energy recovery techniques are employed to enhance energy utilization efficiency, significantly reducing production costs.
- Safety measures, such as a UHT sterilizer and aseptic filling machine, protect food products from bacterial contamination, ensuring product safety and extending shelf life.
- The incorporation of a self-sufficient CIP (clean-in-place) system throughout the production line reduces labor intensity, maintains high hygiene standards, and saves resources and time.
Flowchart
Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING
Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING
Our Services
Pre-Sales Support: At Shanghai Gofun Machinery Company, our team of specialized engineers excels in creating customized equipment lists tailored to the unique requirements, capacity needs, local voltage specifications, and workshop conditions of our clients. When designing the production process, we meticulously consider essential elements such as water supply, power availability, steam requirements, and other relevant factors to ensure seamless integration with our customers' operations.
Quality Assurance: Upholding the highest standards, all materials used in our equipment are meticulously crafted from premium SUS304 stainless steel.
On-Purchase Assistance: Each machine is carefully manufactured in strict accordance with contractual agreements and approved drawings. Upon receiving full payment, we optimize the shipping process to ensure prompt delivery. For international shipments, our machines are securely packaged in sturdy wooden crates, accompanied by detailed installation instructions.
Post-Purchase Support: Upon arrival at the buyer's facility, our team promptly coordinates the installation of the machines. We offer a one-year quality guarantee and are dedicated to providing ongoing support and service throughout the entire lifespan of the equipment.
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